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construction

segment shell

segment shell

For a typical 14" snare drum, this Maple board is marked out & numbered which is then cut into individual blocks, then mitered at each end & glued back in sequence as they were on the  board,

five rings  are stacked & glued for the basic shell, a router is then used on a rail system in a rig to machine the shell inside & out, bearing edges, snare beds & the badge recess are machined before finishing. 

maple board marked out & numbered ready for cutting into blocks
segment blocks with an 18 degree angle on both ends
10 blocks glued & clamped into a hoop
basic segment shell glued up
segment shell in the rig ready for machining
basic segment shell machined & sanded

stave shell

stave shell

This 3 piece stave kit requires different size widths & bevels for the staves, once matched for grain & colour they are glued up & clamped into basic shells which are then machined by router on a rail system inside & out, bearing edges & badge recesses are cut before the finishing process.

maple boards ready for cutting into staves
stave blocks cut to size before glueing
basic stave shells before machining
stave shells ready for sanding & finishing
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