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construction

segment shell

segment shell

For a typical 14" snare drum, this Maple board is marked out & numbered which is then cut into individual blocks, then mitered at each end & glued back in sequence as they were on the  board,

5 rings  are stacked & glued for a basic shell, a router is then used on a rail system to machine the shell inside & out, bearing edges, snare beds & the badge recess are machined before finishing. 

maple board marked & numbered before cut into blocks
maple blocks cut to size with bevel ends
maple blocks glued up into original grain pattern
basic segment shell glued up
segment shell getting machined in the rig
machined shell before the finishing process

stave shell

stave shell

This 3 piece stave kit requires different size widths & bevels for the staves, once matched for grain & colour they are glued up & clamped into basic shells which are then machined by router on a rail system inside & out, bearing edges & badge recesses are cut before the finishing process.

maple boards ready for cutting into staves
stave blocks cut to size before glueing
basic stave shells before machining
stave shells ready for sanding & finishing
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